Allegro Foodservice Expands Contract Packing Capabilities with Pre-made Stand Up Pouch Machine Investment

/in /by

Allegro Foodservice, a leading manufacturer and distributor specialising in dry and frozen dessert products, has expanded its production and contract packing capabilities with the purchase of an IPS-8BT Stand Up Pouch Machine from Intamac Packaging Systems. The investment enables Allegro to provide an end-to-end service from product development through to packing and distribution.

Pre-made pouch machine to bolster in-house production

Allegro’s in-house production already includes extensive dry-mix and blending capabilities, supplying bespoke dessert mixes to both B2B and franchise clients. With BRCGS and BRC AA accreditation and a growing portfolio of white-label powdered products, the company identified a strategic opportunity to broaden its contract packing services.

Historically reliant on VFFS equipment for packing, Allegro sought to introduce a more premium packaging format for customers. The ability to pack products into pre-made stand-up pouches, ideal for supermarket shelves and brand differentiation led to the procurement of the Stand Up Pouch Machine.

Allegro first met Intamac when exploring servicing options for existing VFFS equipment. After discussing future business plans, Tom Poston, Division Manager at Intamac Packaging Systems, recommended the IPS-8BT as a flexible, budget-friendly, and space-efficient solution for Allegro.

IPS-8BT Stand Up Pouch Machine (5th Gen) – Key Features

  • Up to 25 ppm, depending on powder characteristics
  • Quick changeovers, easy cleaning, and low maintenance
  • Handles 100–240 mm pouch widths
  • Suitable for packaging up to 2 kg
  • Auger filling system for precision and time efficiency that can also operate independently for large-volume applications

John Hodges, Production Manager, Allegro Foodservice, explained:

“It was important for us to purchase equipment that could evolve with the business. We didn’t want to be restricted by our machinery if our customers’ needs are changing. As a growing, entrepreneurial business this was really important to us and the Intamac equipment delivers this.”

Delivery and Installation

Delivery of the IPS-8BT was completed on schedule. Initial location-based setup adjustments were required on arrival, which Intamac’s engineering team quickly resolved before providing full operator training.

John Hodges added:

“When the machine arrived there were some initial unforeseen issues. The Intamac team were quick to help and make the necessary adjustments, meaning that the set-up ran to time and resolved any problems. As we are BRCGS accredited, we regularly have the machines checked and serviced by the Intamac engineers. This gives us peace of mind that the machines are running properly and this maintenance programme is invaluable.”

Since installation, Allegro has successfully trialled a range of products on the machine and recruited a food technologist to advance its capability further, supporting both B2B and B2C recipe development. The company continues to assist clients with packaging, strengthening its presence in the contract packing sector.

Tom Poston, Intamac Packaging Systems, commented:

“Allegro is such an exciting business to work with. Not only do they have their super successful chain of Creams Cafés, but they are also always finding ways to improve their offering and develop their business. We’re proud to support them as they expand into new areas.”

With UK-based engineering support and a customer-focused service package, Intamac remains a strong partner for Allegro as the company drives forward in its contract packing growth strategy.

CONTACT US for more information

Powder Filling Pouch Machine sold to Sports Nutrition Brand at PPMA Show

/in /by

Intamac Packaging Systems is proud to announce a highly successful appearance at this year’s PPMA Total Show 2025, highlighted by the sale of its IPS-8BT 5th Generation show machine to a rapidly growing sports nutrition brand.

The company, which currently hand-packs its range of powders, visited the show in search of its first step into automated powder filling. After seeing the IPS-8BT in operation on the Intamac stand, the team was impressed by its performance, reliability, and ease of use. Recognising the machine as the ideal solution for their production needs, they made the decision to purchase it directly from the show floor.

Transforming powder filling operations in the UK

Designed and built in the UK, the IPS-8BT is a next-generation automated powder filling machine that delivers exceptional accuracy, flexibility, and speed. Ideal for businesses looking to scale up their production, the system supports a wide range of powders and dry goods.

For the sports nutrition company, the investment marks a major step forward — enabling them to reduce labour costs, improve packing consistency, and streamline operations as they transition from manual to automated powder filling.

Supporting UK manufacturers with automation

Commenting on the sale, Tom Poston, Sales Manager at Intamac Packaging Systems, said:

“We are thrilled that our IPS-8BT show machine has found a new home with a dynamic sports nutrition brand. This purchase is a fantastic example of how automation can transform production for businesses currently reliant on manual processes. It is perfectly suited for powders and dry goods, offering the speed, accuracy, and flexibility they need as they expand. We are proud to support them on this exciting journey into automation.”

Continued success at PPMA Total Show

The PPMA Total Show once again proved to be an invaluable event for Intamac Packaging Systems, providing a platform to connect with customers, demonstrate its latest powder filling and packaging automation solutions, and highlight the tangible benefits of smart manufacturing technologies.

With growing demand for efficient, reliable powder filling systems in the UK, Intamac remains committed to helping manufacturers enhance productivity, reduce waste, and achieve consistent, high-quality results.

Multi head weigher

Taking the First Sweet Step into Packaging Automation: Treasure Island Sweets installs Vertical Form Fill Seal Machine

/in /by

Bristol-based confectionery retailer Treasure Island Sweets has taken its first step into packaging automation with the installation of an IPS-420 Mini Vertical Form Fill Seal (VFFS) Machine and a Micro 10-Head Multiweigher from Intamac Packaging Systems (IPS).

Owner-Manager Wesley Thorne first explored automation at the PPMA Show 2023, where his focus was finding ways to grow the company’s online business while reducing reliance on seasonal labour. Among several suppliers, it was Intamac’s hands-on approach and practical engineering support that convinced him the 420 Mini was the right choice.

“We spoke to three or four machinery providers at the Show, but liked the fact that Tom [Poston] and the engineers from Intamac were really hands-on and thoughtful about our requirements,” said Wesley. “They visited us and we were able to test our product on the machine, meaning that we were happy it could do what we needed.”

Compact, Scalable and Easy to Use

Established 22 years ago, Treasure Island Sweets offers over 900 different products, selling both online and through its Bristol shop. The business needed equipment that could fit into its existing facilities, scale with demand, and be simple for staff with no automation experience to learn.

The installation process took just half a day, with an Intamac engineer providing on-site support and staff training for two further days. The addition of the multiweigher has been a major productivity boost, ensuring consistent and accurate portioning that is difficult to achieve manually.

“The support and after-sales experience has been really good. With labour costs rising and the challenge of sourcing good seasonal staff, the machine has improved our productivity and safeguarded us against future labour cost increases,” Wesley added.

Future-Proof Flexibility through Packaging Automation

One of the key advantages of the IPS-420 Mini is its ability to handle both traditional plastic films and paper-based heat-sealable materials, giving Treasure Island Sweets sustainable options for the future. The packaging automation system can also be quickly configured to pack different sweet varieties, helping the business adapt to seasonal ranges and consumer demand.

Tom Poston, Sales Manager at IPS, commented:

“Seeing Treasure Island Sweets discover the benefits of automating their confectionery packaging has been really rewarding. The 420 Mini’s compact footprint and ease of use make it perfect for a business like this. We look forward to supporting their growth over the coming months.”

The IPS-420 Mini VFFS is designed for efficiency and versatility, handling liquids, powders, and granules in pillow packs, even within confined spaces. Its eco-friendly packaging compatibility makes it a strong choice for businesses seeking sustainable solutions.

Visitors to the PPMA Total Show 2025 can see Intamac Packaging Systems and the IPS-420 Mini in action at Stand D60, NEC Birmingham, 23–25 September.

Secondhand Gusseted Pouch Filling Machine Now Available for Sale – A Great Opportunity to Boost Your Packaging Line

/in /by

Are you seeking to enhance your packaging efficiency? Recently secured a new contract and need to ramp up production? If so, this secondhand packaging machine could be the solution you’ve been looking for!

We are excited to announce the sale of a lightly used IPS-PM-250G Gusseted Premade Pouch Filling Machine on behalf of one of our trusted customers. This reliable and versatile machine has been regularly serviced and is in excellent condition, making it an ideal choice for companies looking to optimize their packaging processes.

Why Consider a Gusseted Premade Pouch filling Machine?

The IPS-PM-250G is specially designed for handling both full and 3/4 side gusseted premade pouches, making it perfect for packaging a variety of products. Whether you’re working with coffee beans, loose leaf tea, protein powders, or other similar items, this machine has the capability to handle the task efficiently.

Its compact design allows for easy integration into a wide range of manufacturing setups, helping you to maximize space while increasing output.

Key Specifications and Features:

  • Output: 10-15 packs per minute, making it an efficient addition to any production line.
  • Pouch Dimensions: 100-250mm width, 40-140mm depth, and 150-400mm length.
  • Compact Size: With dimensions of L: 2000mm, W: 1200mm, H: 1300mm, this machine fits seamlessly into most manufacturing environments.
  • Advanced Features:
    • A vacuum pump for precise bag pick-up and opening.
    • Vertical pouch feeding magazine for streamlined operations.
    • Modular design, allowing you to add various filling devices and other options based on your needs.
  • Additional Options: A range of customizable add-ons is available to tailor the machine to your specific packaging requirements.

A Great Investment for Growing Businesses

For companies looking to scale up their packaging operations, this Gusseted Premade Pouch Filling Machine offers an affordable yet effective solution. Its modular and adaptable design makes it easy to configure according to different production demands, ensuring you get the most value out of your investment.

Contact Us for More Information

Don’t miss this opportunity to enhance your packaging capabilities with a top-quality machine that combines performance and flexibility. For more information, including pricing and availability, please get in touch with us today.

To see the machine in action you can View Video . Please contact us to find out more about how this machine could help your business move to the next level.

automated packaging machinery

Vertical Form Fill Seal (VFFS) and Swing 600 Multi-Function Flow Wrapper to be demonstrated at PPMA Show 2024

/in /by

Intamac Packaging Systems (IPS) is gearing up to make a splash at this year’s PPMA Show, held at the NEC from September 24th to 26th. Visitors can find IPS at Stand C60, where they will be showcasing some of their latest innovative packaging machines, designed to boost efficiency, flexibility, and sustainability in various industries.

Key Machinery on Display

IPS-420 Mini Vertical Form Fill Seal (VFFS) Machine
One of the key highlights will be the compact and eco-friendly IPS-420 Mini VFFS Machine, which is designed to handle a wide range of packaging materials, including eco-conscious paper options. Ideal for small doses of liquids, powders, and granules, this versatile machine creates pillow packs, making it a perfect fit for businesses with limited space that want to move toward sustainable packaging solutions.

Fitted with the IntegraJET inkjet system, the IPS-420 ensures precise and high-quality printing on both paper and laminate materials, offering businesses a sleek and efficient option for product packaging and labeling.

Swing 600 Multi-Function Flow Wrapper
IPS will also showcase their Swing 600 Multi-Function Flow Wrapper, a machine that’s designed to wrap an impressive range of products, from fruit, vegetables, snacks and baked goods to cosmetics, stationery, and hardware. Its adaptability makes it a valuable asset for manufacturers looking to streamline their packaging across diverse product lines.

Exciting Events and Special Guests

The PPMA Show promises to be action-packed at the IPS stand. On Tuesday, September 24th, TV personality and food expert Greg Wallace will visit Stand C60 to explore IPS’s machinery range. Greg will be guided by Tom Poston, IPS Sales Manager, who will demonstrate how the equipment can help businesses enhance their manufacturing processes, whether they are looking to grow or simply optimise their current operations.

Additionally, on Wednesday, September 25th, Intamac Packaging Systems, in collaboration with E&B, will run a live demo of the new UC22 inkjet case coder, showcasing its capabilities for large packaging printing. The demo will be broadcast live on PPMA TV, offering attendees a real-time look at how this cutting-edge technology can improve production lines.

With a strong focus on sustainability, flexibility, and precision, IPS is ready to demonstrate how their machinery can support businesses of all sizes. Be sure to visit Stand C60 at the PPMA Show for a firsthand look at the future of packaging solutions.

Intamac Packaging Systems to Showcase Sustainable Packaging Solutions at PPMA Show 2024

/in /by

Intamac Packaging Systems will once again be participating at the PPMA Show 2024, from September 24th -26th  at the NEC in Birmingham. Visit Stand C60 to discover Intamac’s innovative packaging machinery, ink jet systems and sustainable materials from sister company, IntegraMATERIALS.

At the Intamac stand, attendees will have the opportunity to see live demonstrations of machinery running sustainable paper reels, reflecting the company’s commitment to environmentally friendly packaging solutions. Intamac has been at the forefront of testing and integrating sustainable materials with their equipment, catering to diverse customer needs.

Featured machinery will include:

  1. IPS-420 Mini Vertical Form Fill Seal (VFFS) Machine:
    • The IPS-420 Mini VFFS machine is designed to handle a variety of packaging types, including eco-friendly paper materials. This compact machine is perfect for dispensing small doses of liquids, powders, and granules into pillow packs, making it an ideal solution for businesses seeking efficient and sustainable packaging options in confined spaces.
    • Fitted with the IntegraJET inkjet system, the IPS-420 ensures precise printing on both paper and laminate materials.
  2. Swing 600 Multi-Function Flow Wrapper:
    • The Swing 600 flow wrapper is versatile enough to wrap a wide range of products, including snacks, cosmetics, baked goods, stationery, and hardware.

IntegraMATERIALS, Intamac’s sister company, will showcase a range of sustainable packaging materials. The team will be on hand to discuss the benefits of these materials and how they can be tailored to meet specific product requirements. Visitors will also have the chance to handle physical samples of these innovative materials.

Quote from Tom Poston, Sales Manager, Intamac Packaging Systems:

“Intamac is continually evolving to meet the needs of our customers. Our machinery is perfect for businesses looking to move into automation or expanding their production. With IntegraMATERIALS we are now able to help businesses to streamline the process of sourcing the right materials for the right machine. We are excited to help our customers achieve their sustainability goals and look forward to meeting visitors at the PPMA Show and demonstrating the possibilities for their products.”

For more information, visit Intamac Packaging Systems at Stand C60 during the PPMA Show 2024. We look forward to showcasing our cutting-edge solutions and discussing how we can support your packaging needs.

Rarely Available Second Hand Packaging Machinery – Contact Us

/in /by

Looking to upgrade your packaging operations? Beat inflation and elevate your systems with our competitively priced, refurbished equipment.

IPS-420E-SS with Integrated 10 Head Multihead Weigher – £49k – preowned

Machine type: Vertical Form Fill Seal (VFFS).

Ancillaries: 10 Head MHW, 70o Product Conveyer with vibration feeder, end of line rotary table, Eurohole device, product exit conveyor.

USP: Combined MHW with bagger – so no platforms or gantries needed.

Speed: up to 50bpm (bags per minute/mechanical speed).

Packaging type: Pillow bag  (w:80-200ml, l: 80-200ml, forming tube dependent).

Film types: Mono and multi laminates and thermo-sealable paper.

Products to be packed: perfect for all food products, especially snacks and sweets. Also suitable for spare parts and components.

 

IPS-420 Mini – £tbd – ex-display

Machine type: Pillow Pack Vertical Form Fill Seal (VFFS).

USP: Only 1400mm high, low profile machine, taking up very little warehouse space.

Film types: Mono and multi laminates and thermo-sealable paper.

Packaging type: Pillow Packs 80mm-200mm wide, forming tube dependent .

Products to be packed: Powders, granules and dry food products.

 

These machines have been meticulously maintained and refurbished by us, ensuring top-notch performance at competitive prices. Don’t miss out on this opportunity to enhance your packaging efficiency and quality!

Contact Tom Poston on 01420 593682 or tposton@intamacmachiney.com to find out more.

Sustainable paper reels to run on mini vertical form fill seal (VFFS) machine at Intamac Packaging Systems Stand, C32

/in , /by

Working with sustainable packaging materials has been at the core of Intamac Packaging Systems business over the past couple of years. They regularly test sustainable materials on their equipment with a range of customers products. Visitors to the Intamac Stand will be able to view machinery running paper reels and handle physical samples of sustainable packaging materials from their new sister company, IntegraMATERIALS.

The paper reels will be supplied by Malenge, who offer the latest options for sustainable paper packaging and will be exhibiting on the stand with Intamac.

The paper will run on the popular IPS-420 Mini Vertical Form Fill Seal (VFFS) machine, which easily handles a range of packaging types, including paper, and is perfect for dispensing small dose liquid, powder and granule products into pillow packs. It is compact and ideal for customers looking to pack efficiently and sustainably in confined spaces. The second machine will be a horizontal flow wrapper – designed for a wide range of products such as, snacks, cosmetics, baked goods, stationary and hardware. Both machines will be fitted with IntegraJET ink jet systems, capable of printing onto paper and laminates.

Finally, there will be the launch of IntegraMATERIALS, Intamac’s sister company, who offer a range of sustainable packaging options. The team will be available to discuss the various benefits of each material, in relation to customer products.

Tom Poston, sales manager, Intamac Packaging Systems will be at the exhibition, “Intamac is continually evolving to meet the needs of our customers. We have been running with a wide range of sustainable projects over the past year and the official launch of  IntegraMATERIALS is a natural progression. We are already heavily involved with helping our customers source the right materials, so it made sense to develop this business and officially streamline the process. We are excited to be able to meet with visitors and show them what is possible with their product.”

PPMA Total Show 2022

Intamac at the PPMA Total Show 2022

/in /by
Read more